Blister machine UPS 1040
Blister machine UPS 1040 is a GMP-compliant, high-performance machine with intermittent motion platen sealing. Operating with up to three lanes, it exhausts productivity and costs reserves in the medium to high output range and guarantees planning and production flexibility. As the machine packages solid dose products of all shapes, it can be fitted with appropriate feeders. The large format area makes it particularly suitable for the production of aluminum blisters.
Max. output
600 blisters/min.
Scope of application
solid dose products
Max. format area
[index x width ]
280 x 284 mm
Make use of the benefits
- Servo-regulated index for flexible and accurate processes
- Gentle heating of the forming materials by three heating zones
- Platen sealing with laser monitoring of the pocket position
- GMP-compliant machine design for operation and cleaning in compliance with pharmaceutical requirements
- Doors open fully for easy maintenance, cleaning, product and format changeovers
- Central, intuitive operating system with touchscreen
- Diverse configuration options in line or at an angle
SimTap feeder -
for standard as well as difficult product shapes
SimTap stands for "simultaneous tablet placement". The products are directly placed into the formed pockets.
- Widely applicable feeder for diverse product shapes
- Tool-free format changeover - quick and easy
- Compact design
- Suitable for intermittent and continuous motion blister machines
Vibratory feeder -
for tablets and capsules of simple shape
The vibratory feeder is a particularly fast and efficient solution for tablets and capsules of simple shape.
- High-speed feeder for standard product shapes
- Few, quick-fitting and easy-to-clean format parts
- Straightforward, tool-free format changeover
- Options for intermittent and continuous motion blister machines
- With fixed chute, filling roller or manifold
Flood feeder -
for products that are easily swept into the pockets
The flood feeder does not require format parts tailored to the product shape.
- Versatile feeder for many product shapes
- Low costs for format parts
- Fast changeover and cleaning of format parts
Linear feeder -
for problematical products
The linear feeder is the ideal solution for a wide range of differently shaped products.
- Very fast, tool-free format changeover
- Ideal for complex shapes and in the case of widely varying thickness tolerances
- Flexible application due to integrated control cabinet
- Suitable for upgrades
Fill box feeder -
ideal for multiphase blisters
The compact fill box with individual product placement is particularly suitable for the production of multiphase blisters and alternative blister configurations, e.g. round-shaped blisters.
- Cost-effective feeder with product segregation in compliance with pharmaceutical regulations to avoid cross-contamination
- Easy cleaning
- For intermittent motion blister machines
Inspection systems -
for 100% reliable quality control
A wide range of inspection systems is available for optimum quality control:
- VisioPan - black/white camera system for monitoring of the position, presence, breakage and form of the products in the blister
- VisioChrom - color camera system that not only checks the position, presence, breakage and form but also the color of the products
- VisioChrom HR - high-resolution camera system that detects the smallest of faults, impurities and otherwise imperceptible defects. Reliable control of the closed blister even after sealing
- VisioNIR - system for the inline analysis of the active substances. The contact-free identification of tablets, capsules and gels with organic compounds ensures that all products in a blister have the right active ingredients, the correct concentrations, and are properly positioned in the blister
- Including different evaluation processes with the recording of extensive statistical data for each blister
Read more about Inspection systems by Uhlmann VisioTec GmbH here.
Track & Trace -
for seamless transparency
Track & Trace by Uhlmann is the comprehensive solution to protect against counterfeiting and ensure product and process reliability in the pharmaceutical industry: for seamless transparency of the complete supply chain from production to the pharmacy.
- Different options can be implemented to meet all legislative requirements - from codification or label tracking to full serialization
- Printing and marking systems as well as cameras for 2D codes or writers/readers for RFID tags
- Data processing for application of the results in higher level systems, e.g. MES and ERP systems
- Uhlmann tracking database - line server for the administration of all batch and serilization data
- Tailored solution from the packaging line to the EPCIS system
Visio4U -
innovative system to check blister tightness
The inline Visio4U inspection system detects tears or damage to the blister pockets of filled and sealed blisters. This system from Uhlmannn VisioTec closes one of the last gaps in the pharmaceutical packaging process. Previously, it was only possible to check the tightness of filled and sealed blisters by means of random, manual tests in a laboratory.
Blister machine UPS 1040 at a glance
- Format and
Spare Parts
- Personnel Training
- Maintenance
- Validation and Qualification
- Production Support
- 24h Service
Format and Spare Parts -
in original Uhlmann quality
Uhlmann's Competence Centers in Germany and the USA design, draft, plan, manufacture and test original tools and format parts for forming, sealing, perforating, embossing and punching as well as feeding systems. All parts information and documents are safely archived for long-term reference. If required, specialist assistance is available to ensure an optimum production start-up.
Personnel Trainig -
sound, first-hand knowledge
Uhlmann's TopmanTraining courses promote the confidence of staff members who work with the machines and components, improve their ability to correct disorders independently, and impart practically oriented knowledge. TopmanTraining courses are tailored to the needs and the level of knowledge of the participants and the relevant machines.
Maintenance -
farsighted policy for uninterrupted operation
Long-term, smooth production is not a question of luck, but of systematic, professional maintenance. For this reason, Uhlmann offers maintenance agreements tailored to your particular production processes and machines. The objective is to recognize wear and tear in advance and to guarantee the highest possible effectiveness of your machines.
Validation and qualification of the production processes
Success involves more than error-free production - it has to be verified. Validation provides this documentary evidence. It stands to reason that Uhlmann provides qualification and validation documentation or carries out full, on-site validation as required.
Production Support -
flexible, competent assistance at your service
Staff shortages can affect your production and cause delivery problems. To avoid this, fall back on personnel experienced in pharmaceutical technology. Uhlmann's specialists provide immediate production support without the need for extensive operating instruction.
24h Service -
available round the clock worldwide
Uhlmann machines stand for cutting-edge quality. However, should the worst come to the worst, quick and reliable help is at hand: you can reach us on the 24h hotline 365 days a year. In 90 percent of the cases immediate help is possible. Otherwise a specialist attends to the problem the following workday.
Whatever the question, the problem or in the case of an emergency, you can reach us anytime from anywhere under: +49 (0) 7392 702-8702
