通过轻柔的产品供料避免玻璃破损

作为制药公司、CMO/CDMO 或包装服务提供商,注射用玻璃容器的二次包装是您面临的重大挑战:

  • 生物制药等液体药品通常价格高昂 — 因此需要避免因玻璃破损而导致的单剂损失
  • 玻璃破损后必须关闭和清洁包装线,因此将显著影响生产力
  • 玻璃破损通常由玻璃与玻璃接触、快速运输运动以及过高的跌落高度造成
  • 初级包装中存在的弱点例如微小裂纹也可能引发玻璃破损
     

LiPro 供料器专门用于对注射用药品进行特别轻柔地处理。

 

下面是 LiPro 供料器的工作方式

LiPro 代表“液体产品”,即注射用产品,例如安瓿瓶、小瓶、卡式瓶、药筒等。伺服控制系统以最高可达 1,050 件/每分钟的速度轻柔地为安瓿瓶、药筒、卡式瓶与小瓶供料,具体速度取决于产品和吸塑设计。

首先,竖立产品通过振动板输送至拣选位置。耙子将产品引导至通道之中。从那里,它们进入分离滚筒凹槽。伺服控制滚筒旋转 90 度并将容器带至水平拣选位置配置真空抓手的机器人进行系统拣选并将其放入泡罩纸板托盘中。对于夹式包装,压入站则轻轻地将产品固定在包装之中。

LiPro 供料器优点

轻柔

将产品通过振动板进行微步输送,使用真空吸盘放置在泡罩和纸板托盘中,分两步将其交错压入夹紧泡罩之中,确保对注射用产品进行特别轻柔的处理。

安全

为了获得最佳产品保护,LiPro 供料器不仅可以将产品放入由PET、PET/PE、PET-G 或PVC 制成的密封泡罩或夹式泡罩中,还可以放置在纸板托盘中。

灵活

LiPro 供料器中的少数格式部件易于更换,增加了药品包装的灵活性。

便于操作

LiPro 供料器具有符合人体工程学的灌装高度和自动排空系统,为操作人员提供了高效设计的工作环境。

可持续性

运用 Direct in Carton(直接入盒)解决方案与 LiPro 供料器,可将安瓿瓶和药筒直接包装到纸板托盘中。提高整条生产线的可持续性、效率以及用户友好性。

LiPro下料器 详情

LiPro 供料器相关问答

LiPro 供料器适用于哪些产品?
LiPro 供料器将所有 DIN 尺寸的竖立药筒、小瓶和安瓿瓶放置在泡罩和纸板托盘之中。对于注射器系统供料,我们推荐专门为此设计的 SyPro 供料器。

如何控制 LiPro 供料器?
所有 Uhlmann 供料器均完全集成至生产线操作系统,并通过用户友好型 SmartControl HMI 进行控制。

LiPro 供料器是否易于清洁和转换?
符合 GMP 的设计具有光滑表面且格式部件较少,确保了清洁简单、格式更改省时。

如何实现将产品轻柔地压入夹紧泡罩?
若同时将所有产品压入泡罩,泡罩可能会变形并导致压力过大。因此,敏感产品以交错方式压入:在第一个工作步骤中,采取每隔一个产品压入泡罩的方式,然后在下一个工作步骤中压入剩余的安瓶、小瓶和药筒。

LiPro 处理标签的轻柔程度如何?
通过机器人系统的真空抓手进行轻柔的运动和有针对性的供料,LiPro 供料器以极其轻柔的方式处理标签。

LiPro 是否也可将不同的注射用产品注入泡罩?
产品有针对性的插入使得能够在一个工作步骤中使用一个 LiPro 供料器放置两种不同产品。

LiPro 供料器能否与生产线直接联动?能够达到何种性能?
LiPro 供料器可以直接连接至您的药品生产,例如安瓶灌装线。具体根据产品和其他参数,连接生产线后产量可能高达 450 个产品/分钟。

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我们的供料器概览

  类型 产品形式 包装 性能
注射用产品 安瓶、小瓶和药筒 泡罩和折叠盒;
直接入盒
最高可达 1,450 个产品/分钟
注射用产品 适用于直径 6.5 到 26 毫米的注射器尺寸 泡罩和折叠盒;
直接入盒
最高可达 350 个产品/分钟
固体产品 凸形固体和胶囊产品 泡罩 适用于许多情况下的最经济解决方案
固体产品 具有简单几何形状的固体产品,例如片剂、长方形或胶囊产品 泡罩 实现性能和使用方面良好平衡的多用途供料器。
固体产品 具有简单和复杂几何形状的固体产品 泡罩 最灵活、最强大的供料器

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