通过轻柔的产品处理避免玻璃破损

生物制药等注射用产品的价格通常极其高昂,因此药剂师或包装服务提供商需要避免因玻璃破损造成的单剂损失。此外,玻璃破损后必须中断生产、清洁生产线并重新启动,因此会显著影响生产力。注射器系统中的微裂纹也会引发玻璃破损。这便是 SyPro 供料器以特别轻柔的方式处理敏感玻璃注射器的原因:

  • 轻柔运输
  • 使用配置真空吸盘的机器人将产品放置在泡罩和纸板托盘中
  • 通过两个工作步骤交错压入夹紧泡罩

 

下面是 SyPro 供料器的工作方式

SyPro 是“注射器产品”的缩写,因此是用于注射器系统的药物供料器,可配置或不配置针头保护装置。伺服控制 SyPro 供料器每分钟最多可将 350 个注射器放入泡罩或纸板托盘中。在高性能机器上,通过扩展灌装部分并添加第二个 SyPro 供料器,其速度可增至 600 个注射器/每分钟。或者,以节省空间的方式通过第二条传送带增强供料能力。

SyPro 供料器优点

经济实惠

SyPro 供料器特别轻柔地将药品注入玻璃或塑料注射器 - 减少停工时间,提升药品包装的生产率。

轻柔

在以下几个方面,SyPro 供料器以轻柔、有分寸的方式运行:
-配置真空吸盘的机器人将产品从传送带上抬起,并将其放入泡罩或纸板托盘中的精确位置。根据生产线使用 SCARA 或 Delta 运动系统。
- 对于夹式包装,压入站则轻轻地将注射器固定在包装之中。
- 标签的处理特别轻柔。

功能强大

SyPro 进料器每分钟能处理的注射器数量可达 350 个。可以选择将处理的注射器数量增加到每分钟 600 个。

便于操作

系统的自动排空功能为 SyPro 供料器的操作人员提供了最佳的工作条件。无需手动移除产品。

可持续性

为了提高可持续性,“Direct in Carton”和 SyPro 供料器可将注射器直接包装在纸板托盘中。 

用途广泛

该系统适用于所有直径 6.5 到 26 毫米的普通玻璃注射器或塑料注射器。还可执行单独供针。

SyPro下料器 详情

SyPro 供料器相关问答

SyPro 供料器可应用于哪些包装形式?
选择供料器机决定性因素是产品。SyPro 可与各种生产线结合使用,例如将塑料注射器和玻璃注射器包装在密封泡罩或夹式泡罩中的泡罩生产线,以及将产品包装在纸板托盘中的装盒机。对于卡式瓶、药筒、安瓿瓶和小瓶供料,我们推荐使用 LiPro 供料器。

SyPro 供料器是否有自己的控制系统?
Uhlmann 供料器始终集成至生产线中,并且可通过生产线 HMI 即直观的 SmartControl 系统进行控制。

“将产品轻柔地压入夹紧泡罩”的意思是?
若同时压入所有注射器,泡罩会变形并对产品施加压力。为了避免这些状况,将敏感注射器以交错方式压入:在第一个步骤中,采取每隔一个注射器压入泡罩的方式,然后在下一个工作步骤中压入剩余的注射器。这可以降低损坏风险。

SyPro 供料器能否处理针头?
根据产品和泡罩设计,针头可以使用 SyPro 或定制解决方案供料。我们非常乐意与您合作,为您的产品设计最佳生产线。

注射笔或自动注射系统是否也可以使用 SyPro 包装?
根据产品的几何形状,如有必要,也可以使用 SyPro 供料器处理自动注射系统和注射笔。我们很乐意为您提供相关建议。

SyPro 中使用的伺服驱动器具备哪些优势?
电动驱动器相比气动驱动器控制更为精确。无需压缩空气介质供应,因此需要的能量更少。

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我们的供料器概览

  类型 产品形式 包装 性能
注射用产品 安瓶、小瓶和药筒 泡罩和折叠盒;
直接入盒
最高可达 1,450 个产品/分钟
注射用产品 适用于直径 6.5 到 26 毫米的注射器尺寸 泡罩和折叠盒;
直接入盒
最高可达 350 个产品/分钟
固体产品 凸形固体和胶囊产品 泡罩 适用于许多情况下的最经济解决方案
固体产品 具有简单几何形状的固体产品,例如片剂、长方形或胶囊产品 泡罩 实现性能和使用方面良好平衡的多用途供料器。
固体产品 具有简单和复杂几何形状的固体产品 泡罩 最灵活、最强大的供料器

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