IBC 150高效装瓶线的特征:

高效的药片装瓶包装

IBC 150的集成整体式结构为药片瓶装包装提供了所有必要的工作站。 该生产线高度自动化,连接最优,集中控制,并且完全灵活。 基本型号包括瓶子进料,伺服调节式片剂计数器,加盖装置和瓶子卸料等工位。 可根据需要集成其他零部件,例如用于罐或小袋的模块化干燥剂进料器,称重系统,用于药片检测的相机系统或棉纸饲料器。

IBC 150 的优势一览

强大

无限制的瓶子运输可实现不间断的产品流—— 从开始到结束

灵活

由于规格零件数量少,规格切换速度快,并且可以自动调整到新的瓶子高度,因此具有很大的灵活性

可扩展

可扩展的性能:最多四个计数模块和三个加盖单元可增加计数容量或更高的输出量,或两者结合使用,每分钟最多可装150瓶或24,000个药片或胶囊

精确

Cremer红外计数系统的计数精度达到百分之百

可靠

可选的药片检查可实现最大的药物可靠性

安全

用于操作员和产品安全保护的全封闭系统

全面

伺服控制的加盖系统,用于加工所有类型的盖帽

智能

SmartControl人机交互界面可以进行集中,直观的操作

媒体库:聚焦 IBC 150

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瓶装线 IBC 150

瓶子运输
无限制的耙子确保间歇运动,引导和不间断的瓶运输—— 从进料开始,包括干燥剂和片剂进料,直至排出。 没有堵塞,没有卡塞,也没有微停止或阶段加速。

干燥剂添加
用于固体制剂产品的乌尔曼装瓶机提供了一个模块化喂料机构,可容纳多达三个干燥剂小袋(图示)。作为替代,罐的供给也是可能的。

药片计数器和药片送料系统
红外计数系统是一种独特的线性控制药片计数器,使用红外技术可达到100%的计数精度。

封盖装置
IBC 150具有适用于所有常见类型盖帽的伺服调节盖帽单元,并包括监测闭合力矩。 拒绝安装有错误的瓶盖,错误的感应箔或瓶盖中的干燥剂。

IBC 150配有片剂计数器和封盖装置
乌尔曼应用模块集成的原则,为固体剂量产品的包装形成一个集中操作的瓶子生产线:带有平板计数器和封盖装置的IBC 150。

IBC 150与干燥剂添加,片剂计数器,棉纸进料和封盖装置
适用于固体装瓶的IBC 150生产线可以选择性地扩展到其他模块,例如棉纸进料或封盖装置。

Bottle line IBC 150 + labeling & serialization unit S 500

The packaging line IBC 150 with a single tablet reject function is able to eliminate individual damaged tablets before they are filled into a bottle. As an example, this means that only three tablets – instead of hitherto three bottles – are removed from the process.

Metal detection - fully integrated system via up and down movement of the bottle.

Uhlmann PackExpo 2022 - Bottle Line IBC 150

The bottle unscrambler BU 300 is perfect for feeding different-sized round or square bottles. It perfectly completes the Bottle line IBC 150.

瓶类包装
配备 CBU 300 + IBC 150 + L 180 + C 2155 的生产线 完美联网,包括 Track & Trace

IBC 150 详情

技术数据概览
最大输出 150 瓶/分
最大数粒速度 24,000 粒/分
药瓶容积 30 - 1,500 cc
药瓶直径 25 - 125 mm
药瓶高度 45 - 200 mm
适用药瓶材料 HDPE, 玻璃
适用药瓶形状 圆形、矩形、椭圆形
适用固体制剂产品 药片、胶囊
产品长度 3 - 30 mm
产品宽度/直径 3 - 20 mm
数粒精度 100 %

 

装瓶线IBC150细节

IBC 150是符合制药行业要求的包装线,适用于片剂和胶囊装瓶从开始到结束的整个包装过程。 导瓶运输可防止微停止,产品堵塞和瓶子卡塞。 乌尔曼使用单块架构组合成符合GMP要求的封装过程所需的所有工作站。 生产线每分钟可装150瓶—— 可以是圆形,椭圆形或长方形的药片。 使得装瓶线IBC150成为满足中等产量不同固体片剂产品需求的理想解决方案
 

快速规格切换,瓶子运输无限制

IBC 150装瓶线可在短短六分钟内调整到新的瓶子直径,归功于少量的规格零件设计。 此外,对于瓶子运输而言,避免使用需要更多清洁的传送带。 无限制耙子负责间歇运输。 这为包装药物提供了许多选择,以适应各种市场和目标群体。 IBC 150可处理高度为45至200毫米,直径为25至125毫米的瓶子,因此涵盖了各种各样的样式。 最大产量是每分钟150瓶或24,000个药片或胶囊。
 

集中控制

所有的装瓶过程都通过人机界面(HMI)SmartControl进行触摸控制。 图形用户界面确保直观的理解, 所有产品规格数据都存储在控制系统中。乌尔曼还可以将其他机器和组件连接到该用户界面 —— 如果需要,还可以连接其他制造商的设备 —— 从而实现一个集成且高效的整体系统。 这反映了乌尔曼专家的能力。
 

红外线计数系统100%精确计数
在技术和工艺可靠性方面,固体制剂产品的瓶装填充剂符合高标准:红外线计数单元处理片剂、包衣片剂、囊片和胶囊以及特殊形状(例如菱形,八角形)。红外计数系统确保100%精确计数。

对于粉尘较多的产品,可选择筛片系统的整合。 另一个选项是利用干躁的空气或氮气进行冲洗。 可选的相机系统可识别并报告有关产品形状、颜色和类型的错误。
 

定制的可靠性

该装瓶线可以配备乌尔曼的跟踪和记录系统,以符合法规要求。 例如,该系统可以在瓶子通过装瓶生产线IBC 150时在瓶子的底部进行标记。相机扫描代码并将信息存储在乌尔曼跟踪数据库中。 系列化和聚合系统也可以集成到整个IBC 150生产线,贴标机和装箱机以及生产线末端的包装系统。 数据可以被随时访问并链接到下一个单元的数据库。

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我们的装瓶线比较

  最大输出 最大数粒速度 药瓶容积 适用药瓶形状
150 瓶/分 24,000 粒/分 30 - 1,500 cc 圆形、矩形、椭圆形
240 瓶/分 42,000 粒/分 30 - 950 cc 圆形、椭圆形、矩形
180 瓶/分 (圆形), 165 瓶/分 (椭圆形、矩形) - - 圆形、矩形、椭圆形

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