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Integrated forming material reel carrier
Efficient as long running time without reel changeover due to dual forming reel unwind and combined cutting and splicing table.
Integrated forming material buffer
Particularly space-saving and user-friendly integration of the forming material reel carrier and buffer
Variable feeding systems
Various feeding systems for vials, ampoules, or syringes can be integrated. Other products can also be fed manually.
Product control and sealing station
Real-time inspection system monitors product presence, color, and length, color code ring, or label presence. Consistent process times ensure particularly reliable sealing – even at varying machine speeds
Punching station and transfer
Careful punching for product protection aided by vacuum-assisted blister lowering
Transfer
The direct, integrated, and compact blister transfer to the product transport of the cartoner only forwards perfect blisters. Partially filled or empty blisters are separated. If required, the blisters can be rotated 90° for direct placement into the product transport.
Product transport, leaflet feeder, and loading
Integrated brochure feeder and leaflet folder. Optional double product loading using a dual loader for increased cartoner output.
Heating and forming station
The heating and forming station of the blister packaging machine BLU 400 has three heating zones. These allow the gradual heating of the forming material to the specified forming temperature for the respective type of film.
LiPro feeder
LiPro stands for liquid product. The proven feeder is designed to handle ampoules, vials, cartridges, and bottles.
Press- in station
Product position monitoring is integrated into the press- in station. The two-step press- in function requires less force, which minimizes the risk of product damage.
Syringe feeder SyPro
SyPro stands for syringe product. The feeder is responsible for the reliable handling and placement of syringes into blister packs.
Platen sealing and cooling station: During production
The layout of the platen sealing and cooling station of the packaging machine for liquids is optimized to suit the packaging process. Functions are also integrated to protect the susceptible liquid dose products against heat, such as the automatic positioning of cooling plates in the event of a machine stop.
Platen sealing and cooling station: In the event of machine stop
The layout of the platen sealing and cooling station of the packaging machine for liquids is optimized to suit the packaging process. Functions are also integrated to protect the susceptible liquid dose products against heat, such as the automatic positioning of cooling plates in the event of a machine stop.
Punching station
The punching station of the Uhlmann BLU 400 operates with high precision. Various modes of punching are available, which help to reduce waste and increase output.
Blister transfer to the cartoner
The blister packs can be rotated 90° when transferred to the cartoner. This allows optimum utilization of the web width.
BLU 400 and C 2305 for the packaging of ampoules, vials, or cartridges
By combining the BLU 400 and the Cartoner C 2305, Uhlmann offers an optimally coordinated packaging system for the production of unsealed clamp packs and their packaging in cartons.
BLU 400 and C 2305 for syringes
Together, the BLU 400 and the Cartoner C 2305 form a system that is ideal for the placement of syringes into sealed or unsealed blisters and their packaging in cartons.
Heating and forming station
The servo- regulated forming station has four gquide posts that ensure uniform closing pressure. It processes the forming material to form blisters with a maximum forming depth of 12 mm (PVC) and 10 mm (aluminium). The heating station has three individually adjustable heating zones per heating plate. The heating plates open automatically when the machine stops.
SimTap feeder
For all shapes of solid dose products, single- or multi-phase preparations, single- or multi-lane operation
Fill section
The pharmaceutically compliant Blister line BEC 200 has a clearly visible fill section. This facilitates fast line clearance.
Platen sealing station
User-friendly, servo-regulated station, easily accessible from the operating side for fast format changeovers
Embossing, perforating and punching station
The embossing, perforating, and punching station ensures perfect blisters. The laser pocket control in the punch is responsible for absolutely accurate blister dimensions. Lightweight tools minimize resetting times.
Carton feeder
The design of the rotary carton feeder takes ergonomics into account. The carton blanks are easily loaded into the magazine.
Product loading
The servo- regulated product loader accurately inserts blisters and leaflets in the cartons.
Closing station
The cartoner module- here the closing station - is also designed for fast, tool- free format changeovers. An optional alternative is the integration of a station that permits a changeover from tuck- in to hot- melt closure. All marking and inspection systems for a Track & Trace application can be incorporated into the closing unit.
Heating and forming station
The servo- regulated forming station has four gquide posts that ensure uniform closing pressure. It processes the forming material to form blisters with a maximum forming depth of 12 mm (PVC) and 10 mm (aluminium). The heating station has three individually adjustable heating zones per heating plate. The heating plates open automatically when the machine stops.
Vibratory feeder
The vibratory feeder quickly and efficiently feeds products of simple geometry in the running direction of the machine.
Fill section
The pharmaceutically compliant Blister line BEC 300 has a clearly visible fill section. This facilitates fast line clearance.
Rotary sealing
Various functions of the rotary sealing promote high blister quality and protect the products, e.g., automatic lifting in the case of a machine stop.
Embossing, perforating and punching station
The embossing, perforating, and punching station ensures perfect blisters. The laser pocket control in the punch is responsible for absolutely accurate blister dimensions. Lightweight tools minimize resetting times.
Carton feeder
The design of the rotary carton feeder takes ergonomics into account. The carton blanks are easily loaded into the magazine.
Product loading
The servo- regulated product loader accurately inserts blisters and leaflets in the cartons.
Closing station
The cartoner module- here the closing station - is also designed for fast, tool- free format changeovers. An optional alternative is the integration of a station that permits a changeover from tuck- in to hot- melt closure. All marking and inspection systems for a Track & Trace application can be incorporated into the closing unit.
Carton feeder
The design of the rotary carton feeder takes ergonomics into account. The carton blanks are easily loaded into the magazine.
Product loading
The servo- regulated product loader accurately inserts blisters and leaflets in the cartons.
Closing station
The cartoner module- here the closing station - is also designed for fast, tool- free format changeovers. An optional alternative is the integration of a station that permits a changeover from tuck- in to hot- melt closure. All marking and inspection systems for a Track & Trace application can be incorporated into the closing unit.
Bottle transport
A format- free rake ensures intermittent- motion, quided, and uninterrupted bottle transport throughout the process- starting with the infeed, including desiccant and tablet feeding, and ending at the discharge. No congestion, no wedging, and no micro-stops or ramp-up phases.
IBC 150 with tablet counter and capping unit
Uhlmann applies the principle of module integration to form a centrally operated bottle line for the packaging of solid dose products: the IBC 150 with tablet counter and capping unit.
IBC 150 with desiccant feeding, tablet counter, cotton wad feeding and capping unit
The IBC 150 line for solids in bottles can be optionally extended to include other modules such as a cotton wad feeder or a capping unit.
Tablet counter and tablet feeding system
The IR counting system is a unique, linearly controlled tablet counter that attains 100 % counting accuracy using infrared technology.
Desiccant feeding
The Uhlmann bottle filler for solid dose products offers a modular feeder for up to three desiccant sachets (illustrated). Alternatively, the feeding of canisters is also possible. Dry-air and nitrogen flushing can also be integrated into the feeder as optional alternatives.
Capping unit
The IBC 150 has a servo- regulated capping unit suitable for all common types of caps and including monitoring of the closing torque. Rejection of bottles with incorrectly fitted caps, faulty induction foil, or desiccant in the cap.
