Innovative Service Solutions for optimised packaging processes
Many pharmaceutical packaging lines that have been in operation for some time offer more potential for optimisation than operators may realise. With its innovative Service Solutions portfolio, Uhlmann Pac-Systeme provides customers with a comprehensive range of solutions for operating packaging machines efficiently and continuously improving processes. Uhlmann Pac-Systeme’s Service Solutions experts support users throughout the entire lifecycle of their equipment, from assistance during ramp-up and productivity optimisation during ongoing operation to modernisation, maintenance and repair. They also provide expert support when converting to alternative packaging materials that enable efficient use of materials and are recyclable.
Modular upgrades and modernisations for greater efficiency and higher OEE
Does the machine deliver the expected performance? Is it up to date with current technical standards and new regulations? Are the processes running as they should? For pharmaceutical manufacturers, investing in a new machine is not always necessary. Modernising existing packaging machines offers an opportunity to keep existing equipment in operation for longer while specifically improving its performance. Extending the operating life of existing equipment allows resources to be used for longer, while targeted optimisation measures can increase overall equipment effectiveness (OEE). Extending the machine life cycle has been a priority long before the growing focus on efficient resource use. In fact, machine longevity has always been part of Uhlmann’s commitment to its customers.
Uhlmann’s retrofit programme offers a choice of different levels of modernisation, extending to the integration of process-oriented solutions such as Track & Trace and the modular Pexcite software solution with additional Smart Service applications. This enables targeted improvements in the quality and safety of packaging processes.
For existing machines, AI readiness is also required as a software service to enable data provision for Pexcite and service applications. This gradually connects the analogue and digital worlds. For new machines, data can be collected from the FAT stage onwards, if requested by the customer.
Uhlmann also offers performance upgrades that can increase efficiency and productivity while reducing the risk of unplanned machine downtime. With a targeted upgrade strategy, Uhlmann helps its customers adapt existing equipment to future requirements, safeguard long-term availability and tailor investment in modernisation to their specific needs. This allows existing machines to remain in use for longer and existing resources to be utilised further.
Tailor-made services over the entire life cycle
Machine efficiency and performance are also influenced by correct operation, regular maintenance, and rapid, professional repairs. To meet these needs, Uhlmann Pac-Systeme offers flexible services tailored to individual requirements:
- Training service: Company-specific and practice-oriented training ensures optimum machine competence of the employees.
- MaintenancePlus: A maintenance package tailored to the customer's needs, with which the machines are kept available to the maximum.
- ServicePlus package: From hotline support and remote services to on-site operations and spare parts deliveries – the ServicePlus package provides rapid assistance when it's needed.
Optimum formats for maximum product safety and fast format changes
Choosing the right format sets is a key factor in production efficiency and safety. Uhlmann Pac-Systeme offers highly precise and cost-effective format sets designed for long life cycles, fast format changes and a high level of product safety. When switching to alternative packaging materials, users benefit from comprehensive advice and support in jointly developing a packaging concept tailored to their specific requirements, including the appropriate format sets.
Maximum productivity through data-driven smart services
In today's pharmaceutical market with its often low margins, there is no substitute for productivity and efficiency. This is where Uhlmann comes in with its data-driven Smart Services. As part of the ProductivityPlus service, production processes and machine data are analyzed over a certain period of time to identify optimization potential. With the RAMP UP3 Support, pharmaceutical companies receive support over a period of three months during the commissioning of new production lines and complex modernizations. The aim is to create optimum processes and thus achieve maximum productivity. Moreover, all new Uhlmann machines are equipped for a wide range of digital solutions such as the Pexcite software solution or upcoming smart services such as predictive maintenance applications.
