LiPro feeder: gentle handling of parenteral products
Our servo-controlled LiPro feeder gently places glass and plastic containers into blisters or environmentally friendly boxes – for the safe secondary packaging of vials, ampoules and cartridges.
Avoid glass breakages with gentle product feeding
The secondary packaging of parenteral products in glass containers poses major challenges for you as a pharmaceutical company, CMO/CDMO or packaging service provider:
- Liquid pharmaceutical products such as biopharmaceuticals are usually high-priced – the loss of individual doses due to glass breakage needs to be avoided
- Glass breakages significantly affect productivity because the packaging line has to be shut down and cleaned
- Glass breakages are often the result of glass-to-glass contact, rapid transport movements and drop heights
- Weaknesses in the primary packaging such as microcracks can also trigger glass breakages
This means that the LiPro feeder is designed for the particularly gentle handling of parenteral products.
This is how the LiPro feeder works
LiPro stands for "Liquid Product", i.e. for parenteral products such as ampoules, vials, cartridges and vials. The servo-controlled system gently feeds ampoules, vials, cartridges and bottles at an output of max. 1,050 pieces per minute depending on the product and blister design.
First, the standing products are transported to the pickup position via a vibratory plate. A rake directs the products into a lane. From there, they enter the grooves of the separating roller. The servo-controlled roller rotates 90 degrees and brings the containers into a horizontal pick-up position. They are picked up by the robot system with vacuum grippers and placed in a blister or a cardboard tray. In the case of clamp packs, the press-in station gently fixes the products in the pack.
Advantages of the LiPro feeder
Transportation in micro-steps via the vibratory plate, the use of vacuum suction cups for placement in blisters and cardboard trays, and offset pressing into clamp blisters in two work steps ensure the particularly gentle handling of parenteral products.
For optimum product protection, the LiPro feeder can place products not only in sealed blisters or clamp blisters made of PET, PET/PE, PET-G or PVC, but also in cardboard trays.
The few format parts in the LiPro feeder are easy to change and increase flexibility in pharmaceutical packaging.
The ergonomic filling height of the LiPro feeder and automatic emptying of the system provide operators with an efficiently designed working environment.
With "Direct in Carton" and the LiPro feeder, packaging of ampoules and vials directly into cardboard trays is possible. For more sustainability, efficiency and user-friendliness all along the line.
LiPro feeder in detail
Which products is the LiPro feeder suited to?
The LiPro feeder places upright cartridges, vials, ampoules and vials in all DIN sizes in blisters and cardboard trays. For the feeding of syringe systems, we recommend our SyPro feeder, which is specialized for this purpose.
How is the LiPro feed controlled?
All Uhlmann feeders are fully integrated into the line's operating system and controlled via the user-friendly SmartControl HMI.
Is the LiPro feeder easy to clean and convert?
The GMP-compliant design with smooth surfaces and the few format parts ensure uncomplicated cleaning and time-saving format changes.
How does the gentle pressing into the clamping blisters work?
If all products are pressed into the blister at the same time, the blister may become deformed and excessive pressure may result. Sensitive products can therefore be pressed in in a staggered manner: in the first work step only every second product in the blister, then in the next work step the remaining ampoules, vials, cartridges or vials.
How gently does the LiPro handle labels?
Due to the gentle movements and targeted feeding via the vacuum grippers of the robotic system, the LiPro feeder handles labels very gently.
Can different parenteral products also be fed into a blister with the LiPro?
The targeted insertion of the products makes it possible to place two different products in one work step and with one LiPro feeder.
Can the LiPro feeder be directly interlinked with a production line? What performance is achieved thereby?
The LiPro feeder can be connected directly to your pharmaceutical production, for example by linking it directly to an ampoule filling line. Depending on the product and other parameters, the linked line can then achieve an output of up to 450 products/minute.
Newsroom
All
03.08.2023
The people behind Uhlmann Track & Trace: Christian Schädler – Team leader, implementer, mover & shaker
With Track & Trace by Uhlmann, our customers get a perfect combination of machine, components, software and service. But how does…
28.07.2023
The people behind Uhlmann Track & Trace: Dalila Kajevic – Track & Trace Expert, Tester, Customer Understander
Uhlmann Track & Trace offers pharmaceutical manufacturers a high level of security. But how is the software developed and tested…
24.07.2023
The people behind Uhlmann Track & Trace: Georg Schick – Networker, Showman and Helper with Heart
Uhlmann has been offering Track & Trace since 2008. Many customers view this as an advantage because it allows them to obtain…
21.07.2023
The people behind Uhlmann Track & Trace: Frank Bixenmann – Solution wizard, team player and connectivity expert
With its "Track & Trace" solutions, Uhlmann offers the perfect combination of machinery, components, software and service. But who…
20.06.2023
EcoVadis Rating: Uhlmann receives gold medal
Uhlmann Pac-Systeme GmbH & Co. KG achieves 69 points in the EcoVadis Rating 2022 and thus secures the gold medal.
01.06.2023
Pexcite receives an iF Design Award
For the second time, the Pexcite team from Uhlmann Pac-Systeme has reason to celebrate a design award: The Pexcite software,…
Products & Format Parts
03.08.2023
The people behind Uhlmann Track & Trace: Christian Schädler – Team leader, implementer, mover & shaker
With Track & Trace by Uhlmann, our customers get a perfect combination of machine, components, software and service. But how does…
28.07.2023
The people behind Uhlmann Track & Trace: Dalila Kajevic – Track & Trace Expert, Tester, Customer Understander
Uhlmann Track & Trace offers pharmaceutical manufacturers a high level of security. But how is the software developed and tested…
24.07.2023
The people behind Uhlmann Track & Trace: Georg Schick – Networker, Showman and Helper with Heart
Uhlmann has been offering Track & Trace since 2008. Many customers view this as an advantage because it allows them to obtain…
21.07.2023
The people behind Uhlmann Track & Trace: Frank Bixenmann – Solution wizard, team player and connectivity expert
With its "Track & Trace" solutions, Uhlmann offers the perfect combination of machinery, components, software and service. But who…
04.05.2023
Uhlmann Pac-Systeme presents new sustainable solution at interpack 2023: Direct in Carton for parenterals
Less resource consumption and lower CO2 emissions, more flexibility, efficiency and product safety: the requirements of…
04.05.2023
Uhlmann Pac-Systeme successfully launches high-performance system for sustainable packaging
Highest performance, maximum flexibility and safety. With the BEC 400 blister line, Uhlmann Pac-Systeme now offers a new solution…
Services
04.05.2023
Uhlmann Pac-Systeme presents innovative service solutions for more sustainability in the packaging process
An important element in making packaging machines more efficient and thus more environmentally friendly is their adaptation to…
15.03.2022
Any time and any place: Individual training courses from Uhlmann
Have the coronavirus restrictions thwarted your efforts to offer advanced training in the past two years? Does your employees'…
01.02.2022
Even more manpower in the Uhlmann spare parts service
Uhlmann is taking its comprehensive spare parts service one step further: With even more manpower and concentrated expertise, the…
21.01.2022
BEC training for smooth commissioning
How does Uhlmann support pharmaceutical companies in the smooth commissioning of new packaging lines? With extensive training for…
10.11.2021
Ramp-Up3 Support
Get through the initial phase with confidence with Ramp-Up3 Support
How can you speed up the production ramp-up of new or…
04.10.2021
BAYER uses Uhlmann E-Commerce to implement digital purchasing processes
The B2B integration with Uhlmann is an important milestone and will enable new, timely processes in terms of the procurement of…
Digital
03.08.2023
The people behind Uhlmann Track & Trace: Christian Schädler – Team leader, implementer, mover & shaker
With Track & Trace by Uhlmann, our customers get a perfect combination of machine, components, software and service. But how does…
28.07.2023
The people behind Uhlmann Track & Trace: Dalila Kajevic – Track & Trace Expert, Tester, Customer Understander
Uhlmann Track & Trace offers pharmaceutical manufacturers a high level of security. But how is the software developed and tested…
24.07.2023
The people behind Uhlmann Track & Trace: Georg Schick – Networker, Showman and Helper with Heart
Uhlmann has been offering Track & Trace since 2008. Many customers view this as an advantage because it allows them to obtain…
21.07.2023
The people behind Uhlmann Track & Trace: Frank Bixenmann – Solution wizard, team player and connectivity expert
With its "Track & Trace" solutions, Uhlmann offers the perfect combination of machinery, components, software and service. But who…
01.06.2023
Pexcite receives an iF Design Award
For the second time, the Pexcite team from Uhlmann Pac-Systeme has reason to celebrate a design award: The Pexcite software,…
04.05.2023
Design and control future-proof processes with Pexcite software solutions
Pharmaceutical and biotech companies face many complex new regulatory requirements. Especially sustainability which has become…
Company
20.06.2023
EcoVadis Rating: Uhlmann receives gold medal
Uhlmann Pac-Systeme GmbH & Co. KG achieves 69 points in the EcoVadis Rating 2022 and thus secures the gold medal.
01.06.2023
Pexcite receives an iF Design Award
For the second time, the Pexcite team from Uhlmann Pac-Systeme has reason to celebrate a design award: The Pexcite software,…
04.05.2023
Efficient Packaging Competence Consulting for sustainable packaging from Uhlmann Pac-Systeme
Bundled competence at interpack 2023: With its Packaging Competence Consulting, Uhlmann Pac-Systeme presents a holistic approach…
16.03.2023
Sustainability: From nice-to-haves to must-haves – with innovative solutions from Uhlmann Pac-Systeme
Sustainable Pharma – this can only be achieved by companies that keep an eye on the entire development and production process up…
02.03.2023
Uhlmann Pac-Systeme welcomes interpack Trade Press in Laupheim
The circular economy, conservation of resources, digital technologies and product safety: Around 15 journalists and industry…
16.01.2023
Outlook 2023: Opportunities, trends and challenges
In his latest video message, Uhlmann CSO Michael Mrachacz provides an outlook on which market trends and challenges the industry…
Customer Stories
25.04.2023
Always one step ahead!
For many years, multi-material packaging was hard to beat when it came to most of the parameters important to pharmaceutical…
21.04.2023
Efficient sustainability: BEC 400 for PP mono blisters and more
With our sustainability strategy in mind, we opted for the BEC 400 blister line, which can also produce PP mono blisters. It was…
18.04.2023
In operation at Develco: Multifunction line for blisters and bottles
High quality, safety and efficiency are our top priorities. With Uhlmann, we have configured a pharmaceutical packaging line in…
09.01.2023
Protecting patients and operators
Faced with new regulations aimed at greater patient safety; alongside increasing demand, the protection of operators from an…
15.12.2022
EUROPHARMA: BEC 300 blister line for the contract packaging of nutraceuticals
In order to be able to provide our customers with an optimum pharmaceutical packaging service, the most important factors for us…
17.11.2022
75 batches a month on one line
Synthon’s mission is to make treatments more affordable and to improve access to essential medicines through generic drugs. But…
Our feeders at a glance
| Type | Product forms | Packing | Performance | ||
|---|---|---|---|---|---|
| Parenteral products | Ampoules, vials, cartridges and vials | Blister and folding box; Direct in Box | Up to 1,450 products per minute | ||
| Parenteral products | Syringe sizes with diameters from 6.5 to 26 mm | Blister and folding box; Direct in Box | Up to 350 syringes per minute | ||
| Solid products | Convex solids and capsules | Blister | In many cases, the most economical solution | ||
| Solid products | Solids with simple geometries such as tablets, oblongs or capsules | Blister | The all-rounder that represents a good compromise between performance and effort. | ||
| Solid products | Solids with simple and complicated geometries | Blister | The most flexible and powerful feeder | ||
